隋文浩, 刘传犇, 王翔, 崔广文. 入料性质对三锥角旋流器分选效果的影响[J]. 煤炭学报, 2020, 45(S1): 436-442. DOI: 10.13225/j.cnki.jccs.2019.1688
引用本文: 隋文浩, 刘传犇, 王翔, 崔广文. 入料性质对三锥角旋流器分选效果的影响[J]. 煤炭学报, 2020, 45(S1): 436-442. DOI: 10.13225/j.cnki.jccs.2019.1688
SUI Wenhao, LIU Chuanben, WANG Xiang, CUI Guangwen. Influence of feeding properties on the sorting effect of three-cone cyclone[J]. Journal of China Coal Society, 2020, 45(S1): 436-442. DOI: 10.13225/j.cnki.jccs.2019.1688
Citation: SUI Wenhao, LIU Chuanben, WANG Xiang, CUI Guangwen. Influence of feeding properties on the sorting effect of three-cone cyclone[J]. Journal of China Coal Society, 2020, 45(S1): 436-442. DOI: 10.13225/j.cnki.jccs.2019.1688

入料性质对三锥角旋流器分选效果的影响

Influence of feeding properties on the sorting effect of three-cone cyclone

  • 摘要: 水介旋流器在生产过程中可以达到良好的分选效果,并且在选煤领域已得到广泛的应用,但是其分选机理仍然处于探索阶段。为了探究水介旋流器在分选过程中自生介质的工作原理,利用三锥角旋流器进行了粗煤泥分选试验,并在实验室试验数据的基础上利用Fluent软件对三锥角进行了模拟试验。将+0.2 mm粒级的煤泥作为分选对象,-0.2 mm的细粒煤视为分选介质,通过加入不同粒级的细粒煤来控制物料中介质的粒度组成,分析其对分选指标的影响规律。Fluent软件的模拟过程采用瞬态模拟,得到稳定清水流场后通过添加细颗粒得到气液固三相的密度场,颗粒的入料速度设为4.1 m/s,湍流强度为3.5%,当量直径为21.5 mm。密度场模拟湍流器模型为RSM模型,多相流模型采用mixture模型,-0.2 mm颗粒的密度设置为1 700 kg/m3。试验结果表明,细粒级的加入会影响三锥角旋流器溢流产品的灰分和产率,作为介质的细颗粒粒度变小,溢流产物的灰分和产率也会降低;从Fluent软件模拟出的密度场分布云图可以发现,旋流器分选过程中加入的细颗粒粒级越大,其形成的最大密度场数值也会越大,所以通过分选得到的溢流产品的密度也会升高,即灰分提高。这表明加入的细粒可以成为旋流器的自生介质,形成分选密度场,促进分选进行。

     

    Abstract: Hydro-cyclone can achieve a good separation effect in the production process,and has been widelyused in the field of coal preparation,but its separation mechanism is still in the research stage. In order to explore the working principle of the self-generating medium of the hydro-cyclone in the process of separation,this paper used the tricone angle cyclone to carry out the separation test of coarse coal slime,and conducted the simulation test of the tricone angle with Fluent software on the basis of the laboratory test data. Taking +0.2 mm slime as the sorting object and -0.2 mm fine coal as the sorting medium,the particle size composition of the intermediate material was controlled by adding fine coal of different particle sizes,and the law of its influence on the sorting index was analyzed. The simulation process of Fluent software used transient simulation. After obtaining a stable clear water flow field,the density field of the gas-liquid-solid three-phase was obtained by adding fine particles. The feed speed of the particles was set to 4.1 m/s,the turbulence intensity was 3.5%,and the equivalent diameter was 21.5 mm. The density field simulation turbulence model was an rsm model,the multiphase flow model used a mixture model,and the density of-0.2 mm particles was set to 1 700 kg/m3. The experimental results show that the addition of fine particle size will affect the ash content and yield of the overflow product of the three-cone angle cyclone,and the fine particle size as the medium will decrease,so will the ash content and yield of the overflow product. According to the cloud map of density field distribution simulated by FLUENT software,it can be found that the larger the fine particle size added in the cyclone sorting process,the larger the maximum density field value formed. Therefore,the density of overflow products obtained through sorting will also increase,that is,the ash content will increase. This indicates that the added fine particles can become the self-generating medium of the cyclone,forming the separation density field and promoting the separation.

     

/

返回文章
返回