朱珍德, 舒晓云, 陈卫忠, 谭贤君, 田洪铭, 李喆. 一种改进的中空注浆锚杆连接段螺纹参数优化分析[J]. 煤炭学报, 2022, 47(6): 2300-2310. DOI: 10.13225/j.cnki.jccs.2021.1158
引用本文: 朱珍德, 舒晓云, 陈卫忠, 谭贤君, 田洪铭, 李喆. 一种改进的中空注浆锚杆连接段螺纹参数优化分析[J]. 煤炭学报, 2022, 47(6): 2300-2310. DOI: 10.13225/j.cnki.jccs.2021.1158
ZHU Zhengde, SHU Xiaoyun, CHEN Weizhong, TAN Xianjun, TIAN Hongming, LI Zhe. Optimization analysis on thread connection parameters of an improved hollow grouting bolt[J]. Journal of China Coal Society, 2022, 47(6): 2300-2310. DOI: 10.13225/j.cnki.jccs.2021.1158
Citation: ZHU Zhengde, SHU Xiaoyun, CHEN Weizhong, TAN Xianjun, TIAN Hongming, LI Zhe. Optimization analysis on thread connection parameters of an improved hollow grouting bolt[J]. Journal of China Coal Society, 2022, 47(6): 2300-2310. DOI: 10.13225/j.cnki.jccs.2021.1158

一种改进的中空注浆锚杆连接段螺纹参数优化分析

Optimization analysis on thread connection parameters of an improved hollow grouting bolt

  • 摘要: 软岩大变形隧道需要及时锚固支护,特别是在围岩强度较低的隧道中,常采用对围岩扰动较小的中空注浆树脂锚杆施加预应力支护,而开挖后围岩产生的大变形将对锚杆性能提出更高的要求,如何提升锚杆强度与变形能力成为控制围岩稳定性的关键。考虑改进的中空注浆锚杆树脂锚固段+砂浆锚固段的螺纹连接特性,利用数值模拟分析了锚杆连接段内螺纹螺距、连接长度、外壁厚度对连接段强度与变形的影响,得到了连接段螺纹最佳组合参数。研究结果表明:连接段破坏模式受螺纹抗剪强度、钢筋与中空外壁抗拉强度的影响,可分为中空外壁拉断破坏、螺纹滑脱破坏、钢筋拉断破坏3种。当连接段长度较短时,易发生螺纹滑脱破坏,随着连接长度的增加,连接段强度薄弱点由螺纹转移至中空外壁。不同螺纹螺距条件下存在临界连接长度使得连接段内各强度均能得到有效发挥,从而提高锚杆连接段的整体强度。随着螺纹螺距的增加,连接段整体受力性能得到显著改善,当螺纹螺距为1.5 mm时,螺纹抗剪强度最差,在设计时应尽量避免。在中空外壁直径不变时,钢筋直径过大易导致连接段外壁拉断破坏,过小易导致钢筋拉断破坏,在设计时应合理匹配钢筋直径与中空外壁直径。随着中空外壁直径的增加,连接段破坏模式由中空外壁拉断破坏转变为钢筋拉断破坏,但连接段性能并未得到较大改善。对于中空外壁直径为32 mm的锚杆而言,钢筋直径为25 mm、螺纹螺距为2 mm、连接长度为16 mm时,锚杆连接段抗拉性能最佳,可满足软岩大变形隧道的使用要求。

     

    Abstract: For soft rock tunnel with large deformation, timely anchorage support is often needed.Especially in the tunnel with low strength surrounding rock, the hollow grouting resin bolt is usually chosen to apply for prestressed anchorage support due to the small disturbance of surrounding rock.The large deformation of surrounding rock after excavation will require higher requirements on a bolt, how to improve the strength and deformation ability of the bolt becomes the key to controlling the stability of surrounding rock.Considering the thread connection characteristics between resin and mortar section, the influences of thread pitch, connection length, and outer wall thickness on the strength and deformation ability of the connection segment were analyzed by numerical simulation, and the optimal combination of thread parameters was obtained.The results show that affected by the shear strength of thread and tensile strength of steel bar and hollow outer wall, the failure modes of connection segments can be divided into three types: hollow outer wall tensile failure, thread slippage failure, and rebar tensile failure.The connection segment is prone to thread slippage failure when its length is insufficient, while the weak position will transfer from thread to the hollow outer wall with the increase of connection length.Under the condition of different thread pitches, an optimal connection length should be existed to make full use of each part's strength, which effectively improves the overall strength of the bolt connection segment.With the increase in thread pitch, the overall mechanical performance of the connection segment is significantly improved.When the thread pitch is 1.5 mm, the shear strength of the thread is the worst, which should be avoided in design.When the diameter of the hollow outer wall is constant, the connection segment is prone to hollow outer wall tensile failure if the diameter of the steel bar is too large, and rebar tensile failure is instead while it is small.With the increase of hollow outer wall diameter, the failure mode of the connection segment transfers from hollow outer wall tensile failure to rebar tensile failure, but the strength of the connection segment does not improve greatly.Therefore, the diameter between the steel bar and the hollow outer wall should be reasonably matched in the design.For the bolt with a hollow outer wall diameter of 32 mm, rebar diameter of 25 mm, a thread pitch of 2 mm, and connection length of 16 mm, the tensile performance of the bolt is the best, which can meet the strength and deformability requirements of large deformation tunnel in soft rock.

     

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