潘卫东, 李新源, 员明涛, 袁永康, 杨克虎. 基于顶煤运移跟踪仪的自动化放煤技术原理及应用[J]. 煤炭学报, 2020, 45(S1): 23-30. DOI: 10.13225/j.cnki.jccs.ZN20.0273
引用本文: 潘卫东, 李新源, 员明涛, 袁永康, 杨克虎. 基于顶煤运移跟踪仪的自动化放煤技术原理及应用[J]. 煤炭学报, 2020, 45(S1): 23-30. DOI: 10.13225/j.cnki.jccs.ZN20.0273
PAN Weidong, LI Xinyuan, YUAN Mingtao, YUAN Yongkang, YANG Kehu. Technology principle and field application of automatic coal drawing based on the top coal tracker[J]. Journal of China Coal Society, 2020, 45(S1): 23-30. DOI: 10.13225/j.cnki.jccs.ZN20.0273
Citation: PAN Weidong, LI Xinyuan, YUAN Mingtao, YUAN Yongkang, YANG Kehu. Technology principle and field application of automatic coal drawing based on the top coal tracker[J]. Journal of China Coal Society, 2020, 45(S1): 23-30. DOI: 10.13225/j.cnki.jccs.ZN20.0273

基于顶煤运移跟踪仪的自动化放煤技术原理及应用

Technology principle and field application of automatic coal drawing based on the top coal tracker

  • 摘要: 为解决智能化综放开采放煤过程的自动化控制难题,在总结现有煤矸识别技术存在不足的基础上,提出以射频识别(RFID)为技术核心的基于顶煤运移跟踪仪的自动化放煤技术,阐述了该技术的主要技术原理及自动化放煤控制流程,构建了基于该技术的自动化放煤控制系统,介绍了该系统的组成及各部分的安装布设方式,提出自动化放煤条件下应优选多轮顺序放煤,给出确定每一轮次放煤时间的方法。以朱仙庄矿8105综放工作面为研究背景,建立沿工作面倾向的数值计算模型,分别比较单轮顺序、单轮间隔及多轮顺序放煤方式下的煤岩分界面形态特征及顶煤采出率,结果表明,采用多轮顺序放煤方式可以实现煤岩分界面缓慢均匀下降。顶煤采出率方面,单轮间隔放煤方式下顶煤采出率比单轮顺序放煤高3.42%,而采用多轮顺序放煤方式时,顶煤采出率随放煤轮数的增加基本呈增加趋势,且放煤轮数为5 ~6轮时的顶煤采出率增长最为明显,达到98.01%。多轮顺序放煤方式的顶煤采出率相较于单轮放煤可提高0.59%~2.00%。以朱仙庄矿8105综放工作面为应用现场,进行基于顶煤运移跟踪仪的自动化放煤技术的现场测试,沿工作面倾向共布置顶煤运移跟踪仪18个,当工作面推过顶煤运移跟踪仪布置区域后,测得顶煤运移跟踪仪采出率为88.9%,顶煤的平均流动速度为0.03 m/s。现场测试采集的顶煤流动速度等数据为后期多轮顺序放煤轮数的设计提供了设计依据,结果表明基于顶煤运移跟踪仪的自动化放煤技术可以实现放煤过程的自动化控制。

     

    Abstract: In order to solve the problem of automatic control of coal drawing in intelligent fully mechanized top-coal caving mining,on the basis of summarizing the deficiencies of the existing coal-gangue identification technology,an automatic coal drawing technology based on Top Coal Tracker with radio frequency identification (RFID) as the core technology was proposed,and the main technical principles and control process of the technology were elaborated. An automatic coal drawing control system based on the technology was constructed,and the system composition and the installation and layout of each part of the system was introduced. It was suggested that multi-round sequential coal drawing should be optimized under the condition of automatic coal drawing and a method for determining the time of each round was given. Taking the 8105 fully mechanized top-coal caving working face in Zhuxianzhuang mine,China,as a research background,a numerical calculation model along the face's inclined direction was established,and the coal-rock interface morphology and top-coal recovery rate under the single-round sequence,single-round interval and multi-round sequential coal drawing method were compared respectively. The results show that the multi-round sequential coal drawing method can achieve a slow and even decline of coal-rock interface. Regarding the recovery rate,the recovery rate of single-round interval coal discharge method is 3.42% higher than that of single-round sequential coal discharge. When the multi-round sequential coal discharge method is adopted,the recovery rate increases with the increase of the number of drawing rounds,and the top-coal recovery rate is the most when the number of rounds is 5~6,reaching 98.01%. Overall,the recovery rate in multi-round coal drawing can be increased by 0.59%~2.00% compared with single-round. At the application site of Zhuxianzhuang mine,the on-site testing of automatic coal drawing based on the Top Coal Tracker was carried out. A total of 20 Top Coal Trackers were arranged along the working face.After the working face advanced though this area,the recovery rate of the Top Coal Tracker was 88.9%,and the average flow velocity of the top-coal was 0.030 m/s. The top-coal flow velocity and other data collected in the field test provide a basis for the design of the number of rounds when using the multi-round sequential coal drawing method. The field test results show that the automatic coal drawing based on the Top Coal Tracker can realize the automatic control of coal drawing.

     

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