深厚表土层冻结井筒高强钢筋混凝土内壁设计优化与实测分析

Optimization design and measurement analysis on inter lining of high strength reinforced concrete frozen shaft lining with deep topsoil

  • 摘要: 针对深厚表土层冻结井筒内壁设计厚度较大问题,对高强钢筋混凝土内壁的受力机理、设计优化方法、现场实测结果进行了分析研究。首先,采用相似理论设计出模型井壁并进行加载试验,实测得到高强钢筋混凝土内壁的应力、变形和承载力,研究了该种井壁结构的受力机理,结果表明深厚表土层冻结井筒内壁属于深埋于地下的厚壁圆筒结构物,由于内表面的圆形结构特征,在侧向压力作用下,井壁结构中混凝土由外缘的三向受压过渡到内缘的二向受压应力状态,其混凝土抗压强度提高了1.592~1.765倍,井壁承载能力得到显著提高。建立了混凝土抗压强度提高系数试验值的计算公式,获得了高强钢筋混凝土内壁的应力特性和强度特征。然后,基于我国现行混凝土结构设计规范关于混凝土多轴强度验算要求,根据模型试验结果和内壁受力机理,提出了深厚表土层高强钢筋混凝土内壁设计优化方法,给出了混凝土抗压强度提高系数设计取值。并将设计优化方法应用于潘三煤矿新西风井冻结段内壁控制层位,井壁厚度由原设计的1 150 mm优化为900 mm,厚度减薄达21.74%。最后,通过潘三煤矿新西风井工程现场实测表明,优化设计后的井壁结构中环向钢筋应力值为-125.8~-136.9 MPa、竖向钢筋应力值为-39.5~-53.2 MPa,远小于钢筋强度设计值300 MPa,井壁中混凝土环向微应变为-730~-790με、竖向微应变为-380~-390με,远小于C70混凝土的极限压应变值,说明设计优化后的井壁结构不但经济合理,而且安全可靠。

     

    Abstract: Aiming at the problem of large design thickness of the inner wall of frozen shaft lining in deep topsoil,the force mechanism,design optimization method and field measurement results of high strength reinforced concrete inner wall are analyzed. The model of shaft lining is designed by using similarity theory and the loading test is carried out. Then,the stress,deformation and bearing capacity of high strength reinforced concrete inner wall are measured,and the stress mechanism of the shaft lining structure is studied. The results show that the inner wall of frozen shaft lining in the deep topsoil belongs to the thick-walled cylindrical structure buried deep in the ground. Due to the circular struc- ture of the inner surface,under the lateral pressure,the stress state of concrete in the shaft lining structure is trans- formed from the three-directional compression of the outer edge to the two-directional compression of the inner edge, and the concrete compressive strength is increased by 1. 592-1. 765 times,the bearing capacity of the shaft lining has been significantly improved. The calculation formula of the test value of concrete compressive strength improvement co- efficient is established,and the stress characteristics and strength characteristics of the inner lining of high strength re- inforced concrete are obtained. Based on the current concrete structure design code for concrete multi-axis strength checking requirements,according to the model test results and the inner wall force mechanism,the design optimization method of high strength reinforced concrete inner lining in deep topsoil is proposed,and the design value of concrete compressive strength improvement coefficient is given. The design optimization results apply to the inner wall control layer of freezing section of the west ventilation shaft in Panji No. 3 mine,the thickness of the shaft lining is reduced by 21. 74% and optimized from the original design of 1 150 mm to the current 900 mm. Finally,the field measurement of the west ventilation shaft in Panji No. 3 mine shows that the stress value of the hoop reinforcement in the shaft lining structure after optimization design is - 125. 8 - - 136. 9 MPa, and the vertical steel bar stress value is -39. 5--53. 2 MPa,which is much lower than the design value of steel bar strength of 300 MPa. The hoop strain of concrete in the shaft lining is -730×10-6 --790×10-6 ,and the vertical strain is -380×10-6 ~ -390×10-6 ,which is much lower than the ultimate compressive strain value of C70 concrete. The measured results show that the shaft lining structure af- ter design optimization is economical,reasonable,safe and reliable.

     

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