大空间坚硬顶板地面压裂技术与应用

Ground fracturing technology and application of hard roof in large space

  • 摘要: 坚硬顶板强度高、破断步距大,矿压作用强烈,是煤矿顶板控制的一大难题,特别是特厚煤层开采条件时,因开采扰动范围广,大空间坚硬顶板破断失稳,造成采场矿压显现更加复杂、强烈。研究表明,坚硬顶板特厚煤层开采,高位厚硬岩层的破断失稳是造成采场强矿压的主要因素,但现有井下预裂技术无法控制。为此,首次提出了煤矿坚硬顶板地面压裂控制采场矿压的方法,开展了大型真三轴原位试件(2060×1200×1200 mm)水力压裂试验研究,揭示了水压裂缝扩展形态及压裂全过程试件应力应变演化规律;给出了地面压裂关键层位范围,综合工作面采位、压裂层位、覆岩应力及裂隙发育特征,建立了压裂位置确定的理论模型及选取准则;给出了压裂面积-流量-时间的关系模型,得到压裂面积随压裂时间、流量的变化关系;研发了水压裂缝井上下微震一体化联合监测技术,综合前述研究,形成了大空间坚硬顶板地面压裂控制技术体系,并进行了垂直井、水平井压裂工程实践。结果表明,地面压裂裂缝扩展范围大,垂直井分级压裂裂缝扩展长度达250m、218m,裂缝宽度30~120m,水平井分段压裂裂缝扩展长度196~216m,裂缝高度43~50m,裂缝扩展均覆盖了工作面范围,穿透了压裂目标层。井下采场矿压监测表明,工作面开采至压裂裂缝扩展区内,支架阻力降低21%,煤壁片帮率减少23%,超前单体无任何弯曲折损现象,巷道围岩稳定,压裂控制效果好。可见,坚硬顶板地面压裂技术,可从源头杜绝采场强矿压的发生,开辟了煤矿领域坚硬顶板控制的新途径,对于解决类似由高位岩层、高位结构失稳引起的矿压灾害控制具有重要意义。

     

    Abstract: The high strength and large caving span of hard roofs results in a strong mine pressure which is a major problem in roof control.Especially in the condition of extra thick coal seam mining,due to the large mining thickness,the hard roofs in the overlying large space would break,and resulting in complex and strong mining pressure in working face.The study shows that the breakage of the hard thick strata (HTS) with a distance more than 100 m above the coal seam is the main factor causing the strong mining pressure in working face,however,there are no existing pre fracturing techniques to be used to control the HTS.For this purpose,the authors put forward a technical proposal on ground fracturing HTS to control the mine pressure for the first time,and the crack propagation law in triaxial in situ specimens were conducted,the propagation pattern of hydraulic fractures and the stress and strain evolution of specimens during the whole fracturing process were revealed.The key range for ground fracturing is given,and by integrating the mining position,fracturing horizon,overburden stress and fracture development,a theoretical model and selection criteria for determining fracturing position were established.The model of fracturing area-flow-time was given,and the relationship between fracturing area and fracturing time and flow rate was obtained.The ground underground combined fractures monitoring technology was developed,and combined with the previous researches,the system of hard roof control by ground fracturing technology was developed and the vertical and horizontal well fracturing engineering practice were carried out.The results showed that the fracture propagation range during vertical well fracturing was large which could reached 218 m and 250 m length,30 m to 120 m width.During horizontal well fracturing,the fracture propagation was 196 to 216 m length,and 43 to 50 m height which covered the area of working face.The underground mine pressure monitoring showed that the support resistance was reduced by 21%,coal wall spalling reduced by 23% when the working face mined into the fracturing crack propagation zone,there was no bending or damage of props,and the surrounding rock in the working face was stable,which proved the great effect of ground fracturing.The study showed that the ground fracturing avoided the strong mine pressure in working face and opens up a new way of hard roofs control in coal mine.The ground fracturing is of great significance to solve the mine pressure disaster caused by the breakage of high-level HTS.

     

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