杨小林, 葛世荣, 祖洪斌, 鲍久圣, 常国强, 张磊, 李海莹. 带式输送机永磁智能驱动系统及其控制策略[J]. 煤炭学报, 2020, 45(6). DOI: 10.13225/j.cnki.jccs.ZN20.0345
引用本文: 杨小林, 葛世荣, 祖洪斌, 鲍久圣, 常国强, 张磊, 李海莹. 带式输送机永磁智能驱动系统及其控制策略[J]. 煤炭学报, 2020, 45(6). DOI: 10.13225/j.cnki.jccs.ZN20.0345
YANG Xiaolin, GE Shirong, ZU Hongbin, BAO Jiusheng, CHANG Guoqiang, ZHANG Lei, LI Haiying. Permanent magnet intelligent drive system and control strategy of belt conveyor[J]. Journal of China Coal Society, 2020, 45(6). DOI: 10.13225/j.cnki.jccs.ZN20.0345
Citation: YANG Xiaolin, GE Shirong, ZU Hongbin, BAO Jiusheng, CHANG Guoqiang, ZHANG Lei, LI Haiying. Permanent magnet intelligent drive system and control strategy of belt conveyor[J]. Journal of China Coal Society, 2020, 45(6). DOI: 10.13225/j.cnki.jccs.ZN20.0345

带式输送机永磁智能驱动系统及其控制策略

Permanent magnet intelligent drive system and control strategy of belt conveyor

  • 摘要: 矿用带式输送机传统驱动系统存在传动线路长、传动效率低、可靠性不高等技术不足,针对传统驱动系统的不足,设计了一种集多点永磁直驱与永磁张紧于一体的带式输送机永磁智能驱动系统,并通过仿真试验和现场应用验证了其可行性。 首先,对带式输送机永磁智能驱动系统的结构进行了设计。 接着,基于传感器矢量控制永磁电机驱动系统的技术特点,提出了带式输送机永磁直驱系统的双闭环矢量控制、柔性启动与多机协调控制,永磁张紧系统的三闭环控制与打滑抑制等控制策略;在此基础上,利用 MATLAB / Simulink 软件构建了带式输送机永磁智能驱动系统的仿真模型,通过仿真分析在理论层面验证永磁智能驱动系统的正确性。 最后,通过现场应用实例与经济效益分析,进一步验证了永磁智能驱动系统的优势。 仿真分析与现场试验结果表明,带式输送机永磁智能驱动系统的多种控制策略在保证带式输送机重载柔性平稳启动的同时,也有效减小了启动时动张力对胶带的冲击损伤;可实现带式输送机的多机转矩平衡,能够解决多点驱动功率分配不均带来的问题;张紧系统与驱动系统协调性良好,可实现快速张紧,同时在发生打滑时张紧系统可快速响应消除打滑带来的不利影响。 与传统的异步电机驱动系统相比,永磁智能驱动系统可大幅度提高带式输送机的智能化程度,有利于推进矿山装备的智能化发展。

     

    Abstract: The traditional drive system of mine belt conveyor has the disadvantages of long transmission line,low trans- mission efficiency and low reliability. Aiming at the shortage of traditional driving technology,a permanent magnet in- telligent drive system of belt conveyor is designed,which integrates multi-motor permanent magnet direct drive and permanent magnet tension. The feasibility of the belt conveyor with proposed design are verified by simulation test and field application. Firstly,the structure of the permanent magnet intelligent drive system of the belt conveyor is de- signed. Then,based on the technical characteristics of the sensor vector control permanent magnet motor drive system, the double closed-loop vector control,flexible start and multi motor coordinated control of the permanent magnet direct drive system,the three closed-loop control and slip inhibition of the permanent magnet tension system of the belt conveyor are proposed. On this basis,using MATLAB / Simulink software,the simulation model of the permanent magnet intelligent drive system of the belt conveyor is built,and the correctness of the system is verified at the theoretical level through the simulation analysis. Finally,the advantages of the intelligent drive system of permanent magnet are further verified through field application and economic benefit analysis. Simulation analysis and field test results show that the various control strategies of the intelligent drive system ensure the soft starting of the belt conveyor with heavy load and flexibility,and effectively reduce the impact damage of the dynamic tension on the belt during the start-up. It can real- ize multi motor torque balance of belt conveyor and solve the problem of uneven distribution of multi-point driving power. The tension system has a good coordination with the driving system,which can realize a rapid tensioning. At the same time,the tension system can quickly respond to eliminate the adverse effects of sliding in case of sliding. Com- pared with the traditional asynchronous motor drive system,the permanent magnet intelligent drive system can greatly improve the intelligent degree of the belt conveyor,which is conducive to promoting the intelligent development of mining equipment.

     

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