张德义, 刘送永, 贾新庆, 崔玉明, 姚健. 基于红外热像的夹矸巷道断面记忆截割试验研究[J]. 煤炭学报, 2021, 46(10): 3377-3385.
引用本文: 张德义, 刘送永, 贾新庆, 崔玉明, 姚健. 基于红外热像的夹矸巷道断面记忆截割试验研究[J]. 煤炭学报, 2021, 46(10): 3377-3385.
ZHANG Deyi, LIU Songyong, JIA Xinqing, CUI Yuming, YAO Jian. Experimental study on memory cutting of roadway cross section containing gangue based on infrared thermography[J]. Journal of China Coal Society, 2021, 46(10): 3377-3385.
Citation: ZHANG Deyi, LIU Songyong, JIA Xinqing, CUI Yuming, YAO Jian. Experimental study on memory cutting of roadway cross section containing gangue based on infrared thermography[J]. Journal of China Coal Society, 2021, 46(10): 3377-3385.

基于红外热像的夹矸巷道断面记忆截割试验研究

Experimental study on memory cutting of roadway cross section containing gangue based on infrared thermography

  • 摘要: 夹矸煤巷掘进过程中,截割夹矸会引起载荷突变,导致截齿严重磨损与机体剧烈振动,进而增加悬臂式掘进机的故障率,降低其使用寿命。为保证夹矸巷道断面截割平稳性,提高掘进设备服役可靠性,提出“红外热像+记忆截割”的掘进机避矸截割策略。考虑截齿磨损特征,分别对未磨损及存在磨损截齿截割热封闭系统进行解析,建立截割产热与煤岩强度数学关系模型,证明采用非连续截割温升判断煤岩强度合理性;对不同配比岩样进行摆进截割试验并获取截割红外热像及温度信号,分析稳定阶段截割温度随煤岩强度的变化规律,验证基于截割温升区分巷道断面的夹矸的可行性;以掘进机截割试验台为基础,以上一轮截割获取的红外热像及截割温度信号为依据,以避开大块矸石为目标,研究基于红外热像的夹矸断面记忆截割过程。研究结果表明:与未磨损截齿相比,存在磨损截齿截割产热包含煤岩受截齿挤压剪切产热、煤岩与截齿前刀面的摩擦产热、煤岩与截齿后刀面的摩擦产热,截割温升总量与煤岩强度成呈正相关关系;随着岩样强度的增大,平均截割温度,最高截割温度及平均截割温度变化幅值均呈现增大趋势,证明了采用红外热像识别巷道断面夹矸可行性;截割头截割夹矸位置时,红外热像特征及截割温度变化非常显著,基于红外热像的记忆截割策略使截割夹矸产生最高截割热量降低60%左右,最大机体振动加速度降低90%左右,有效地提高夹矸巷道断面截割平稳性。

     

    Abstract: During the drivage of coal roadway cross section containing gangue,the gangue cutting will cause sudden cutting load change,leading to severe wear of pick and violent vibration of body part,thus it increases the failure rate and reduces the service life of the boom type roadheader.To ensure the cutting stability of the cross section with gangue and improve the service reliability of heading equipment,the strategy of “infrared thermography+memory cutting” was put forward.Considering the characteristic of pick wear,the closed cutting heat system of pick without wear and with wear were analyzed.The mathematical model between cutting heat generation and coal rock strength was established to prove the rationality of using the discontinuous cutting temperature increase to represent the coal rock strength.Rock samples with different mass ratios were performed by swing cutting,and the cutting infrared thermography and temperature signal were obtained.Combining the cutting temperature signal in the stable stage,the change law of cutting temperature under different properties was analyzed to verify the feasibility of identifying the gangue based on cutting temperature increase.Taking the infrared thermography and cutting temperature obtained in the previous round of cutting as the basis and the avoidance of large gangue as the target,the memory cutting process of the cross section containing gangue based on the infrared thermography was studied on the cutting platform of roadheader.The results show that compared with the non worn pick,the total heat generated with the worn pick consists of the heat generated by the compression and shearing of coal rock by the pick,the heat generated by the friction between the coal rock and the rake face of pick,and the heat generated by the friction between the coal rock and the flank surface of pick,which has a positive correlation with the strength of coal rock.With the increase of rock sample strength,the average cutting temperature,the maximum cutting temperature and the average cutting temperature amplitude all show an increasing trend,which proves the feasibility of using infrared thermography to identify the gangue in roadway section.When cutting the gangue,the characteristics of the infrared thermography and the cutting temperature change significantly.The memory cutting strategy based on the infrared thermography can reduce the maximum cutting heat by 60%,the maximum vibration acceleration by 90% and can effectively improve the cutting stability of cross section containing the gangue.

     

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